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Chemical plants are a complex network
of pipes which carry materials, often dissolved
in organic solvents, from one process to the
next. Valves control these movements.
Shell have a large refinery and
chemical manufacturing plant in Ellesmere Port,
Cheshire. They undertook a policy of leak detection
and reduction. Operators check every valve
in the Ethylbenzene unit with portable flame
ionisation detectors. If leaks of volatile
organic compounds (VOC's) are detected above
10,000 parts per million, then the valve is
tightened or repaired until it falls below
this threshold.
Shell have reduced their emissions
of VOC's by 90% over the first three years
of the programme and it has also led to a reduction
in the amount of organic solvents used. This
saves an estimated £17,000 per year.
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Ethylbenzene production, Ellesmere Port.
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